Early Indigo Dyeing & Printing Methods

In the 16th century, India's textile workers discoveredrepeated submerging followed by oxygenation after
how to make color dyes adhere to cotton and linen,each dipping. If an area were to remain white, a resist
thus making it colorfast. Before this importantpaste made of wax or a flour paste was brushed on
discovery, colors and designs printed onto cotton andto cover it to prevent the dye from penetrating the
linen, would soon wash out and fade in the sun. Berryfabric under it.
and vegetable dyes were not fast. Clothes were drabThere were two other methods that printers used to
and colorless. People valued wools and silks, whichapply indigo to cotton: pencilling (also spelled penciling),
held color well. Silk was too expensive for the averageand China blue. Pencilling was used to hand brush blue
person and wool was too hot in some climates.onto small areas of a multicolored print, usually chintz.
Most vegetable and plant dyes washed out exceptA brush applied the reduced dye directly onto the
for indigo, a blue dye, which is why many woven whitearea, where sit oxygenated quickly. It could look spotty
and blue check fabrics were woven in the colonies.as uneven, and have a poor registration. There were
Both indigo plants and cotton plants grew abundantly inmore pencillers (usually young girls and boys) employed
the warm humid climate of India, as did the best plantin mid- eighteenth century print works than any other
for red dye obtained from the root of the madderjob skill.
plant. Indigo was fast, madder red was not. But gettingThe China blue technique did not reduce the indigo
the blue dye from the indigo plant was not easy orplant beforehand. Instead, indigo plant was applied to
quick. It was labor intensive and produced ancloth using wood blocks or engraved copperplates.
expensive dye that was valued across the world.After printing, the cloth was placed first in a lime bath,
The primary method for dyeing with indigo was vatthen in copper bath, then back and forth repeatedly.
dyeing, where a chemical reducing bath took place in aThis yielded a light or light-medium shade of blue on a
vat (container) above or below the ground. This waslight ground. Bird, bouquets and pillar prints made with
necessary in order to make the insoluble indigo plantfine liens are the result of this rare technique.
soluble. The process of getting the dark blue dye fromEventually, stable direct printing of indigo was possible
an indigo plant started with fermentation in the vat filledin the last quarter of the 19th century. Glucose utilized
with an alkali solution. The resulting dye liquor would beindigo in such a way that the reduced version
left to cool and harden. It was cut into hand-sizecombined with steam fixed the color. German
chunks to be shipped in divided boxes to indigo dyersscientists first synthesized indigo in the 1880s, patenting
who then ground it to a powder that was soluble init in the early 1900s. Commercial dyeing with synthetic
water. Dyers boiled the mixture, then cooled andindigo did not begin until 1897, but home dyeing and trial
stirred it. They removed extraneous materials likeruns were made earlier and synthetic dyes were
twigs that would affect the printing. Next, the mixtureavailable to the public. Many shades of indigo dyed
was put into the vat with the cloth; copperas and limecotton are found in quilts made from 1890 to 1918, the
were added to it and the dyebath became yellow instart of WWI. Synthetic indigo dye essentially replaced
color. After a time, the cloth also turned yellow. It wasthe use of natural indigo by the early 1920s.
not until it they lifted it from the vat that oxygenationDyes on fabrics are one of the clues to dating textiles
took effect (in about 12-15 minutes) which turned theand quilts, but indigo dyes were used around the globe
cloth blue. Afterward the indigo was insoluble again.and for generations, making it quite difficult to date
Commonly, the last remaining color in an old faded orindigo dyed fabrics found in America. It is easier to
deteriorated quilt is cotton indigo dyed.date this fabric when it is on a quilt as the style of the
Simply adding more dye to the bath would notquilt provides a strong clue to dating it.
produce a darker shade of blue. This required